Car Roof Multi-Layer Automatic Slicing Compound Feeding Machine

The main parameters of car roof multi-layer automatic slicing compound feeding machine:

1. A-B fiberglass pulling and rubber roller feeding adopt servo motor plus synchronous belt mechanism; station movement and stacking table transmission mechanism adopt motor plus frequency converter plus synchronous belt mechanism.

2. The lifting and traversing trolley of the PU board is controlled by a frequency conversion motor, and the rotation is controlled by a servo motor.

3. Product size range: the maximum product size is 2500*1500mm, and the minimum product size is 1200*860mm.

4. Non-woven rolls are designed according to the roll diameter of 850mm, and glass fiber rolls are designed according to the roll diameter of 500mm. The order of station A: non-woven fabric - glass fiber - glass fiber - non-woven fabric; the order of station B: glass fiber - glass fiber - non-woven fabric - non-woven fabric.

5. The stacking position deviation of the three sets of stacking mechanisms does not exceed 10mm.

6. The fastest beat of equipment operation: ≤34s.

skills requirement:

Non-woven glass fiber cutting mechanism:

1. Set up 4 unwinding stations, and the unwinding adopts a non-powered unwinding mechanism, equipped with an air expansion shaft and a magnetic powder clutch. The air shaft can change rolls quickly and accurately, and the magnetic powder clutch can prevent the roll drum from stopping suddenly during the pulling process and continuing to roll forward due to inertia. Each unwinding station has 50mm adjustment space. The slideway of the glass fiber roller is lengthened, and it is enough to reserve a gap adjustment space. The unwinding height is 720mm from the ground.

2. The fixed-length pulling part is installed on the cutting knife frame of A-B station, and the pulling track is installed sideways. It adopts aluminum profile and synchronous belt walking mechanism. The cutting length is adjustable from 0mm to 2500mm, and the pulling speed is adjustable from 10mm/s to 1000mm/s. The value is displayed on the operation screen, and the cutting is carried out after the pulling is in place.

3. The cutting part is composed of a set of pressure-type rubber rollers and an automatic cloth cutting knife. The glass fiber and non-woven fabrics are always pressed by the pressure-type rubber rollers, and can be conveyed forward with power. The conveying speed is the same as The pulling speed is kept synchronous, and the automatic cutter completes the cutting when it is in place. After cutting, continue to pull it forward to the laying position and put it down to complete the stacking with the PU sheet. The positioning accuracy is ±5mm.

4. There are 2 sets of cutting mechanism.

5. Set the function of material shortage detection, the equipment will alarm after material shortage, and the glass fiber pulling will not work. After loading, press reset, and the glass fiber pulling will run automatically.

6. Action sequence: the PU board moves to the top of station A and rotates before it is in place. The non-woven fabric and glass fiber are pulled, cut and discharged in place, and the non-woven fabric and glass fiber in station B are pulled in place and wait (not cutting for now). The stacking of PU boards is completed at station A. After the transfer car moves to station B, the cutting knife at station B starts cutting and pulling. After the transfer vehicle leaves station A, the pulling mechanism of station A pulls out the non-woven fabric and glass fiber, and waits when it is in place.