Toyota Carolla Harness Conveyor Line

The automobile wiring harness high-altitude spreader station conveying device is located in the upper space of the operation workbench, making full use of the space advantages of the site and avoiding site waste. High degree of intelligence, can automatically and quickly realize the loading and unloading of products between the two stations and process buffering, and will not be affected by the inconsistency of the production rhythm between the on-site production stations. The operation is simple and direct, and the automation efficiency is high, which improves the production rhythm and reduces It reduces the labor intensity of producers and greatly improves production efficiency.

The automobile wiring harness high-altitude spreader station conveying device is built by a steel structure frame. The main beam is an I-beam that runs through the center line of the multi-station. It is composed of multiple walking spreaders (one spreader between each two-station workbench). The station spreader is composed of a motor traveling mechanism, a pneumatic lifting mechanism and a telescopic (widening) hanger.

Function introduction: The station spreader stops at the origin position (the middle position between the two stations), the front station (A station), the rear station (B station), the hanger is raised to a high position, and it is in a standby state. When station A completes station production, start the pick-up signal to the spreader, the high-altitude spreader automatically walks over to the pick-up point of station A and the lower hanger automatically lowers, and the producer hangs the wire harness within its own range on the hanger , after the producer confirms that all the pendants are completed, he will send a signal to the spreader. After the hanger rises to lift the wire harness to a high position, the traveling mechanism returns to the original position and waits for it. When the B station needs to load a piece, feed the spreader. Signal, the high-altitude spreader walks to the B-station unloading point and automatically releases the wire harness product. After the producer removes the wire harness product, it gives the spreader a signal to complete the unloading, and the hanger automatically rises to the high position and returns to the original position again. Standby and wait for the next cycle of up and down workpieces to work. Because the position of the upper and lower workpieces on the station is the same parking position, (the parking position above the station is not only the position of placing the workpiece at the previous station but also the position of picking up the workpiece at the next station) when the multi-station spreader is linked, The system can intelligently identify and give priority to the lower workpiece after picking up the workpiece, and interlock the reciprocating action to prevent the two spreaders from colliding with each other by misoperation. If the wire harness hangs on the workbench during the lifting process of the wire harness product, the lifting cylinder will quickly put down the wire harness according to the detected air pressure change and send a warning to notify the producer to prevent the wire harness from being torn off and anti-sabotage.